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www.expresscomputeronline.com WEEKLY INSIGHT FOR TECHNOLOGY PROFESSIONALS
08 September 2008  
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Home - Market - Article

Event

RSTechEd highlights IT’s role in manufacturing

RSTechED in its ninth year focused on IT in manufacturing. By Renuka Vembu


Chris Marshall, Marketing Director, South Asia Region, Rockwell Automation Southeast Asia Pte. Ltd., addressed participants at the inaugural session of RSTechEd

A FactoryTalk session during the RSTechED event in Goa

RSTechEd (Rockwell Software Technical Education) entered its ninth year this year. Rockwell Automation organized the event in Goa, spread over three days from Aug 4 to Aug 6. It primarily focused on IT in manufacturing. Manufacturing Intelligence (MI), the new word, aimed at providing business context in real time, taking information from manufacturing and business. MI claims to be more predictive and KPI focused. While this year the company focused on people from the manufacturing stream, next year it plans to rope in CIOs as well, for achieving better synchronization and reach.

The event organized by Rockwell Automation, provider of industrial automation power, control and information solutions that help manufacturers, discussed trends in manufacturing and automation. The company employing around 19,000 people, engaged the participants with more than 50 sessions that explored the six FactoryTalk production disciplines—Design and Configuration, Data Management, Production Management, Asset Management, Quality and Compliance, and Performance and Visibility. The underlying motive was to share the vision of how IT would prove to be beneficial for the manufacturing companies.

MI is growing at the rate of 20% globally. Talking about the market, Mukund said, “Including MES and EMI, the total market accounts for around $5 billion, and the opportunity to be tapped is huge. The US market is mature in this regard, Europe has started to mature and Asia is the emerging one. With events like these, we are targeting industry officials, to understand the importance of manufacturing infrastructure and systems. Moreover, it will help manufacturers to achieve a competitive advantage in their businesses.” A concept like Manufacturing 2.0 has taken root in the US while in India the awareness is slowly emerging.

As manufacturers continue on their quest for optimal performance in the face of a constantly shifting marketplace, informed decision-making based on real time data required for success becomes imperative. MI is more relevant for the current scenario where data stored in a database is already old. For this reason, people do not get time to react and respond to data before it loses most of its relevance. The major obstacle lies in the mindset, communication and education.

Mukund, Manager, AP ISCC, Rockwell Automation India Pvt. Ltd., informed, “Data comes from a real-time source or database or ERP system. MI makes information more accessible, easy to understand and use when there is a business context weaved around it through an integrated architecture. We are trying to provide knowledge about how to share and use this technology with our partners supporting different concepts like collaborative management. We are also trying to find the technology aspect to use keeping in mind the business motive.”

IT @ a manufacturing plant
Manufacturers who are planning to adopt IT in their plants can reap of some key benefits like:
  • Increases the efficiency and profitability of production operations and allowing them to run effectively with smaller staff n Lowering overall IT costs
  • Minimizing the waste and errors that result from manual data entry
  • Reducing duplicate effort in buying and maintaining equipments
  • Increasing the impact that plant-level improvement programs have on the financial results of the company

The company is involved in developing an integrated production management and performance suite—FactoryTalk—, which is set to lessen the existing, distance between manufacturing and IT i.e. between the automation and information layers of an organization.

In the era of convergence boosted by new business drivers, there is a need to maintain discipline with regard to emerging industry and government standards and regulations. In addition, the evolution of commercial off-the-shelf information technologies has resulted in an increased focus on the critical value of information technologies generated from the manufacturing environment. Rockwell Automation and its partners are making this shift of transforming the manufacturing data into valuable business knowledge, eventually leading to availability of real time information, enabling better decision making and thereby leading to business benefits.

The company is working on tracking and tracing applications to help prepare for new regulations like TREAD and 21 CFR Part 11, designing asset tracking and management solutions to reduce costs and increase return on investment (ROI), or deploying manufacturing execution systems (MES) for creating the critical links between manufacturing and the supply chain.

renuka.vembu@expressindia.com

 


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